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Custom 42CrMo Lost-wax Process Vehicle Parts Investment Casting Service

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Vehicle casting parts are essential for producing components that meet stringent performance and safety standards. The casting process involves pouring molten metal into molds to create parts with intricate details and robust properties. 
  • VEA021

  • Zeren

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Product Description


1


In the realm of automotive manufacturing, vehicle casting parts are essential for producing components that meet stringent performance and safety standards. The casting process involves pouring molten metal into molds to create parts with intricate details and robust properties. 


This technique is pivotal for making engine blocks, cylinder heads, and other critical components that require durability and precision. By leveraging advanced casting technologies, manufacturers can produce high-quality parts that enhance the overall efficiency and longevity of vehicles.

Product Name Vehicle Accessories Casting Part 
Brand name Zeren
Model VEA021
Material 42CrMo
Classification Transport Tool Casting Part
Process Investment Casting + CNC Machining
Certification ISO9001:2015
Customized support OEM


Technical Parameters

Product General Specs
MaterialAustenitic stainless steel: 201, 303, 304, 316, 316L, 1.4581, scs14, scs16
Hardened stainless steel:17-4PH, 410, 420, 440C
Alloy cast steel: 4140, 4150, 4340, 8620, GS-25CrMo4
Casting alloy tool steel: CS-2, CS-7, CrWMn
Carbon steel: 1020, 1025(WCB), 1030, 1040, 1045, 1050
Weight1g-30kg
Casting toleranceCT4-CT7/GBT6414-1999; VDG Merkblad P690
Surface RoughnessRa1.6-Ra6.3
ThicknessMin 2mm (1mm in Micro-region)
Casting RadiusRound radius ≥0.3mm, Internal fillet radius≥0.5mm
Blind Hole DepthMax 30mm (Diamter 10mm)
MachiningTurning,Milling,Drilling,Boring,Threading, Grinding,CNC Machining & test equipment
Heat TreatmentAnnealing,Hardening, Normalizing,Carburizing, Aging
Surface FinishingBlack Oxide,Black Coating,Anti-Pollution Flashover Coating,Mirror Polish
Industry StandardsASTM, ICI, BS, DIN, JIS, ISO
Design SoftwarePro-E, UG,Solidworks, AutoCAD
File FormatIGS, STP, XT, PDF, JPEG, JPG


Product Uses & Advantage

Uses:


1. Turbocharger Housings: Turbocharger housings made from cast materials withstand extreme temperatures and pressures. They enhance engine performance by forcing more air into the combustion chamber, improving power and efficiency.


2. Intake Manifolds: Cast intake manifolds distribute air or air/fuel mixture to engine cylinders. They need to be precisely shaped to ensure optimal air flow and improve engine performance and fuel efficiency.


3. Exhaust Manifolds: These cast parts collect exhaust gases from multiple cylinders into one pipe. They must endure high temperatures and corrosion, ensuring efficient gas flow and reducing backpressure for better engine performance.




Advantages:


1. Enhanced Performance: Casting can integrate multiple functions into a single component, reducing the number of parts needed. This simplification can enhance the performance of the vehicle by minimizing potential points of failure and improving overall system efficiency.


2. Customization and Flexibility: Casting allows for easy customization and adaptation of parts to meet specific vehicle requirements. Manufacturers can quickly modify designs and produce new parts to accommodate changes in vehicle models or customer demands.


3. Thermal Conductivity: Certain cast metals offer excellent thermal conductivity, which is crucial for parts involved in heat dissipation, such as engine components. This helps maintain optimal operating temperatures and improves vehicle performance and safety.






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Product Application

Here are some specific application scenarios of Transport Tool Casting Part:


  1. Heavy-Duty Trucks: Engine blocks, transmission parts, and axle components in trucks are cast to ensure they can handle heavy loads and long distances.


  2. Public Transportation: Bus engines, transmission systems, and structural parts are often made from cast components for durability and reliability.


  3. Electric Vehicles (EVs): EVs use cast parts in their motor housings, battery enclosures, and structural elements to ensure safety and performance.


  4. High-Performance Cars: Sports cars and racing vehicles utilize cast parts for engine components and suspension systems to achieve high performance and reliability.


  5. Off-Road Vehicles: Components such as differentials, transfer cases, and suspension parts are cast to withstand the rugged conditions of off-road driving.



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