CB022
Zeren
Availability: | |
---|---|
Product Description
Welcome to the realm of Machinery Hardware Casting Parts, where every component tells a story of innovation and expertise. From concept to production, these components undergo rigorous testing and refinement to ensure they meet the highest standards of quality and performance.
Product Name | Machinery Hardware Casting Part |
Brand name | Zeren |
Model | CB022 |
Material | Stainless Steel |
Classification | Machinery Hardware Casting Part |
Process | Investment Casting + CNC Machining |
Certification | ISO9001:2015 |
Customized support | OEM |
Technical Parameters
Product General Specs | |
Material | Austenitic stainless steel: 201, 303, 304, 316, 316L, 1.4581, scs14, scs16 |
Hardened stainless steel:17-4PH, 410, 420, 440C | |
Alloy cast steel: 4140, 4150, 4340, 8620, GS-25CrMo4 | |
Casting alloy tool steel: CS-2, CS-7, CrWMn | |
Carbon steel: 1020, 1025(WCB), 1030, 1040, 1045, 1050 | |
Weight | 1g-30kg |
Casting tolerance | CT4-CT7/GBT6414-1999; VDG Merkblad P690 |
Surface Roughness | Ra1.6-Ra6.3 |
Thickness | Min 2mm (1mm in Micro-region) |
Casting Radius | Round radius ≥0.3mm, Internal fillet radius≥0.5mm |
Blind Hole Depth | Max 30mm (Diamter 10mm) |
Machining | Turning,Milling,Drilling,Boring,Threading, Grinding,CNC Machining & test equipment |
Heat Treatment | Annealing,Hardening, Normalizing,Carburizing, Aging |
Surface Finishing | Black Oxide,Black Coating,Anti-Pollution Flashover Coating,Mirror Polish |
Industry Standards | ASTM, ICI, BS, DIN, JIS, ISO |
Design Software | Pro-E, UG,Solidworks, AutoCAD |
File Format | IGS, STP, XT, PDF, JPEG, JPG |
Product Uses & Advantage
Uses:
1. Aerospace Interiors: Casting parts play a role in aerospace interiors such as seat frames, overhead bins, and cabin partitions, providing comfort and functionality for passengers and crew members.
2. Agricultural Irrigation Systems: Casting parts are used in agricultural irrigation systems for components such as pumps, pipes, and sprinkler heads, ensuring efficient water distribution for crop irrigation.
3. Automotive Exhaust Systems: Casting parts find applications in automotive exhaust systems such as exhaust manifolds, catalytic converters, and mufflers, facilitating the removal of harmful emissions from vehicle exhaust gases.
Advantages:
1. Advanced metallurgical properties: Casting processes allow for precise control over material composition and microstructure, resulting in superior metallurgical properties such as grain refinement and enhanced mechanical performance.
2. Design for additive manufacturing integration: Casting patterns and molds can be designed for compatibility with additive manufacturing processes, enabling hybrid manufacturing approaches for complex geometries and customization.
3. Enhanced production flexibility: Casting facilities can quickly adapt to changing production requirements and demand fluctuations, offering flexibility in batch sizes, lead times, and production schedules.
Product Application
Here are some specific application scenarios of Machinery Hardware Casting Part:
Plasma Arc Welding (PAW): Machinery hardware casting parts are used in plasma arc welding processes, where a constricted arc is formed between a tungsten electrode and the workpiece, surrounded by a shielding gas, to produce a high-quality weld with deep penetration, often used in aerospace, automotive, and pressure vessel fabrication.
Roll Welding: Machinery hardware casting parts are used in roll welding processes, where two or more metal sheets or plates are passed through rollers under pressure to bond them together, commonly used in manufacturing pipes, tubes, and cylindrical structures.
Diffusion Welding: Machinery hardware casting parts are used in diffusion welding processes, where two metal surfaces are heated to high temperatures and pressed together to allow atoms to diffuse across the interface, creating a strong bond without melting, frequently used in aerospace, nuclear, and aerospace applications.
Forge Welding: Machinery hardware casting parts are used in forge welding processes, where two heated metal surfaces are hammered or pressed together to form a weld, commonly used in blacksmithing, artisanal metalworking, and historical restoration.
Induction Welding: Machinery hardware casting parts are used in induction welding processes, where high-frequency electromagnetic fields are used to heat metal workpieces and create a weld, often used in automotive, aerospace, and pipe fabrication industries.
Electron-Beam Melting (EBM): Machinery hardware casting parts are used in electron-beam melting processes, where a high-energy electron beam is used to melt and fuse metal powder particles together, layer by layer, to produce complex and fully dense metal parts, primarily used in additive manufacturing for aerospace, medical, and automotive applications.