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Investment Casting Aluminum Foundry Sand Silica Sol Gravity Casting Product

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Explore the intricate world of Machinery Hardware Casting Parts, where precision is paramount. Crafted with expertise and attention to detail, these components are indispensable for the seamless operation of complex machinery systems.
  • CB025

  • Zeren

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Product Description


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Explore the intricate world of Machinery Hardware Casting Parts, where precision is paramount. Crafted with expertise and attention to detail, these components are indispensable for the seamless operation of complex machinery systems.


Product Name Machinery Hardware Casting Part 
Brand name Zeren
Model CB025
Material Stainless Steel
Classification Machinery Hardware Casting Part
Process Investment Casting + CNC Machining
Certification ISO9001:2015
Customized support OEM


Technical Parameters

Product General Specs
MaterialAustenitic stainless steel: 201, 303, 304, 316, 316L, 1.4581, scs14, scs16
Hardened stainless steel:17-4PH, 410, 420, 440C
Alloy cast steel: 4140, 4150, 4340, 8620, GS-25CrMo4
Casting alloy tool steel: CS-2, CS-7, CrWMn
Carbon steel: 1020, 1025(WCB), 1030, 1040, 1045, 1050
Weight1g-30kg
Casting toleranceCT4-CT7/GBT6414-1999; VDG Merkblad P690
Surface RoughnessRa1.6-Ra6.3
ThicknessMin 2mm (1mm in Micro-region)
Casting RadiusRound radius ≥0.3mm, Internal fillet radius≥0.5mm
Blind Hole DepthMax 30mm (Diamter 10mm)
MachiningTurning,Milling,Drilling,Boring,Threading, Grinding,CNC Machining & test equipment
Heat TreatmentAnnealing,Hardening, Normalizing,Carburizing, Aging
Surface FinishingBlack Oxide,Black Coating,Anti-Pollution Flashover Coating,Mirror Polish
Industry StandardsASTM, ICI, BS, DIN, JIS, ISO
Design SoftwarePro-E, UG,Solidworks, AutoCAD
File FormatIGS, STP, XT, PDF, JPEG, JPG


Product Uses & Advantage

Uses:

1. Aerospace Actuation Systems: Casting parts play a crucial role in aerospace actuation systems, including actuators, hydraulic cylinders, and control surfaces, enabling precise control and maneuverability of aircraft and spacecraft.


2. Industrial Pumps: Machinery hardware casting parts are integral to industrial pump systems such as centrifugal pumps, diaphragm pumps, and gear pumps, facilitating the movement of fluids in various industrial processes.


3. Automotive Cooling Systems: Casting parts find applications in automotive cooling systems such as water pump housings, radiator tanks, and thermostat housings, facilitating the regulation of engine temperature for optimal performance and efficiency.



Advantages:

1. Enhanced structural integrity: Advanced casting methods, such as investment casting, produce parts with minimal porosity and defects, ensuring superior structural integrity and mechanical strength.


2. Reduced tooling costs: Casting molds and patterns can be produced using cost-effective methods such as 3D printing, reducing initial tooling investment and speeding up the manufacturing process.


3. Improved supply chain efficiency: Integration of casting processes within the supply chain streamlines production workflows and reduces lead times, improving overall efficiency and responsiveness to customer demands.



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Product Application

Here are some specific application scenarios of Machinery Hardware Casting Part:


  1. Rotational Molding: Machinery hardware casting parts are used in rotational molding processes, where a hollow mold is filled with a powdered or liquid resin material and rotated in multiple axes to evenly coat the interior surfaces of the mold, producing seamless and lightweight plastic parts used in storage tanks, playground equipment, and automotive components.


  2. Reaction Injection Molding (RIM): Machinery hardware casting parts are used in reaction injection molding processes, where two liquid components (polyol and isocyanate) are mixed and injected into a mold cavity, where they react and expand to form a polyurethane or polyurea part, commonly used in automotive, furniture, and appliance industries.


  3. Vacuum Forming: Machinery hardware casting parts are used in vacuum forming processes, where a thermoplastic sheet is heated and then stretched over a mold cavity using vacuum suction to create a three-dimensional shape, often used in packaging, signage, and automotive interior components.


  4. Gel Casting: Machinery hardware casting parts are used in gel casting processes, where a slurry containing a ceramic or metal powder is poured into a mold cavity and gelled to form a green body, which is then sintered to produce a fully dense ceramic or metal part, frequently used in aerospace, defense, and biomedical applications.


  5. Electroforming: Machinery hardware casting parts are used in electroforming processes, where metal ions are deposited onto a conductive surface through an electrochemical process to build up a precise and intricate metal part, commonly used in microelectronics, optics, and precision engineering industries.


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